ABB PFEA113 3BSE028144R0020 Tension Electronics

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The ABB PFEA113-20 3BSE028144R0020 is a high-precision Tension Electronics Module designed for closed-loop tension control in industrial web handling applications . This module acts as an intelligent interface between tension sensors (load cells) and the drive system. It processes signals from up to four load cells to calculate the actual web tension, then uses this data to regulate drives, brakes, or clutches, ensuring consistent material tension across the production line to prevent breakage, stretching, or wrinkling .

Designed for integration with ABB's 800xA, Advant Controller, and other compatible PLC systems via Profibus-DP, the PFEA113-20 features localized operator controls with a multi-language 2x16 character display for real-time viewing of sum, difference, or individual sensor values .

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➭Supply Voltage (Nominal): 24 VDC

➭Supply Voltage (Range): 18 – 36 VDC

➭Power Consumption: Approx. 10W - 12W

➭Isolation Voltage: 1500 VDC (Input/Output/Power)

➭Sensor Inputs: 4 (for Load Cells / Tension sensors)

➭Digital Inputs: 1 (24 VDC)

➭Analog Outputs: 6 (Configurable: 0-10V, 4-20mA, or ±10V)

➭Digital Outputs: 4 (Relay or 24 VDC)

➭Max Contact Rating: 250V AC/DC, 10A

➭Control Accuracy: ±0.1% of Full Scale (Steady state)

➭Dynamic Accuracy: ±0.5% - ±1.0% of Full Scale

➭Measurement Accuracy: ±0.15% of Full Scale

➭Response Time: < 10 ms (Up to 1 kHz sampling rate)

➭Resolution: 16-bit (A/D conversion)

➭Operating Temperature: -20°C to +70°C

➭Storage Temperature: -40°C to +85°C

➭Relative Humidity: 5% to 95% (Non-condensing)

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✓Q1: What is HIMA's core technology, and how is it different from standard PLCs?

A1: HIMA specializes in fail-safe and high-availability control systems certified for functional safety up to SIL 3 and SIL 4 . Unlike standard PLCs, HIMA systems use redundant architecture (1oo2D, 2oo3, or QMR - Quadruple Modular Redundant) to ensure safe shutdown even if internal faults occur. The H51q system uses a four-processor QMR structure where any single component failure does not affect normal system operation . All HIMA programming software is TÜV-certified .

✓Q2: What industries and applications does HIMA serve?

A2: HIMA serves two primary industries: Process Industry and Railway Industry . Within process industries (oil & gas, chemical, power generation, pharmaceuticals), HIMA systems are used for :

· ESD (Emergency Shutdown) – Protects against overpressure, overtemperature conditions

· BMS (Burner Management System) – For boiler and furnace protection

· HIPPS (High Integrity Pressure Protection Systems)

· Fire and gas detection systems

· For railways: signaling control and track switching protection .

✓Q3: What is the safety and availability philosophy of HIMA systems?

A3: HIMA uses a QMR (Quadruple Modular Redundant) architecture (2oo4D/1oo2D) that balances safety and availability . Key features include:

· Redundancy: Full redundancy available at both CPU and I/O levels

· Hot-swappable modules: All modules can be replaced without powering down

· Diagnostic coverage: Self-diagnostic rate reaches 99.99%, completing diagnostics within a single scan cycle

· Three-level safety shutdown: Overall safety shutdown, partial function shutdown, and safety group shutdown

✓Q4: How does HIMA integrate with other automation systems?

A4: HIMA supports open communication standards to ensure seamless integration :

· Profibus DP – For connecting to DCS systems

· Modbus TCP and Modbus RTU – Standard serial communication

· Ethernet OPC server – For SCADA/HMI connectivity

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Email: Sales6@askplc.com

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